Starting a small sesame oil factory requires more than just raw materials—it demands smart equipment selection, precise capacity planning, and energy-conscious design. Whether you're an entrepreneur in Nigeria, India, or Southeast Asia, understanding the core technical parameters of each machine can make or break your ROI.
Begin with a well-integrated system: cleaning → drying → pressing → filtering → packaging. For a daily output of 50–100 kg, consider this modular setup:
Each component must be sized based on actual throughput needs—not theoretical maxes. A mismatched dryer or underpowered press leads to bottlenecks and wasted labor time.
Many startups overlook how much electricity they’re wasting. Here’s what actually saves:
| System | Standard Setup | Optimized Version |
|---|---|---|
| Heat Recovery | Unutilized heat loss | Recovers 30–40% of thermal energy |
| Motor Control | Fixed-speed motors | Variable frequency drives (VFDs) cut power by up to 25% |
| Automation Level | Manual operation | PLC-based automation reduces downtime by 15–20% |
These changes aren’t just “nice-to-have”—they directly impact monthly utility bills and long-term profitability. One client in Kenya reported a 22% drop in electricity costs after installing VFDs across their presses and dryers.
Use this simple formula to estimate your daily capacity requirement:
Daily Output = (Equipment Hourly Rate × Hours Per Day) × Efficiency Factor
Example: If your screw press runs at 60 kg/hour but only operates 6 hours/day due to maintenance, and efficiency is 85%, then daily output = 60 × 6 × 0.85 = 306 kg/day — far above typical small factory needs. This helps avoid over-investment.
Remember: The goal isn't to build the biggest line—it's to build the most efficient one for your target market.
For those ready to move forward, the right partner makes all the difference. Discover how Penguin Group’s fully enclosed high-purity sesame oil extraction system delivers consistent quality, reduced waste, and full-service support—from installation to training.
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