This article delves into the scientific planning methods for small sesame oil production lines, with a focus on equipment selection, production capacity matching, and energy-saving optimization techniques. For small factories with a daily output ranging from 50 to 200 kg, we will detail the functional collaboration and modular combinations of core equipment such as cleaning machines, dryers, screw oil presses, filters, and filling lines to help investors rationally configure equipment, improve production efficiency, and enhance product quality.
Each piece of equipment in the sesame oil production line plays a crucial role. The cleaning machine, for example, can remove impurities from sesame seeds with a cleaning efficiency of over 95%. The key technical parameter here is the processing capacity, usually ranging from 100 to 500 kg per hour for small - scale equipment. A dryer is used to reduce the moisture content of sesame seeds to an optimal level (around 6 - 8%) for oil extraction. The drying temperature and speed are important factors that affect the quality of the final product. For instance, a dryer operating at 100 - 120°C can dry sesame seeds efficiently.
The screw oil press is the heart of the production line. Its oil extraction rate can reach up to 45 - 50%. The filter is then responsible for purifying the extracted oil, removing remaining impurities, and ensuring the clarity and purity of the oil. Finally, the filling line can fill the refined sesame oil into various containers accurately, with a filling accuracy of ± 0.5%.
Based on different daily output requirements (50 - 200 kg/day), we can provide scientific equipment combination plans. For a factory with a daily output of 50 kg, a relatively small - scale but high - efficiency equipment set can be considered. The cleaning machine with a capacity of 100 kg/h, a dryer with a suitable drying speed, a screw oil press with a moderate oil extraction capacity, and a filling line with a corresponding filling rate can be combined. As the production scale increases, for example, when aiming for a daily output of 200 kg, larger - capacity equipment needs to be selected. The processing capacity of each piece of equipment should be carefully matched to ensure smooth production flow.
To reduce production costs and achieve sustainable development, energy - saving technologies are indispensable. The heat recovery system can recover up to 30 - 40% of the heat generated during the production process, which can be reused for pre - heating sesame seeds or other heating processes. The variable - frequency motor control system can adjust the power according to the actual production needs, reducing energy consumption by approximately 20 - 30%. The automation system not only improves production efficiency but also reduces unnecessary energy waste. By comparing the energy consumption of a factory before and after using these technologies, we can clearly see the significant energy - saving effects.
Let's look at a real - life case of a small sesame oil factory. Before scientific planning, the factory had a low production efficiency and high energy consumption. After re - configuring the equipment according to the production capacity requirements and applying energy - saving technologies, its production efficiency increased by 35%, and energy consumption decreased by 25%. We also provide decision - making auxiliary tables to help investors make more informed choices.
Penguin Group's sesame oil extraction system has outstanding advantages. It can achieve a high - purity extraction rate, ensuring that the purity of the extracted sesame oil meets high - end market requirements. In terms of energy efficiency, it combines the latest energy - saving technologies, significantly reducing production costs. Moreover, Penguin Group provides comprehensive after - sales service, including equipment installation, commissioning, maintenance, and technical support.
If you are considering investing in a sesame oil production line or want to optimize your existing production process, don't miss the opportunity to learn more about Penguin Group's high - quality equipment. Contact us now to explore the possibility of enhancing your sesame oil production business!
