How to Build a Sesame Oil Production Line: Equipment Selection Based on Daily Output of 50–200 kg

How to Build a Sesame Oil Production Line for Daily Output of 50–200 kg

For small-scale sesame oil producers looking to scale efficiently, choosing the right equipment is not just about capacity—it’s about smart integration, energy efficiency, and long-term profitability. Whether you're starting from scratch or upgrading an existing setup, this guide walks you through selecting and configuring a production line that delivers consistent quality while minimizing operational costs.

Step 1: Match Equipment Capacity to Your Daily Target

If your goal is 50–200 kg/day, start with realistic machine sizing—not overbuying or underutilizing. For example:

These figures are based on real-world data from 12 successful setups in India, Nigeria, and Egypt. Over-sizing leads to idle time; under-sizing causes bottlenecks—both hurt ROI.

Step 2: Optimize Each Process for Quality & Efficiency

The key to high-quality sesame oil lies in how each stage connects:

• Washing: Use stainless steel rotary scrubbers—removes dust, sand, and impurities without damaging seeds. Reduces filtration load by up to 30%.
• Drying: A low-temperature dryer (40–50°C) preserves natural flavor compounds. One user reported a 15% increase in yield after switching from open-air drying.
• Pressing: Spiral presses offer better consistency than hydraulic ones at this scale. They produce less heat, preserving aroma and reducing oxidation risk.
• Filtration: Double filtration—pre-filter + membrane filter—ensures clarity and extends shelf life. Saves ~$150/month in waste disposal.
• Packaging: Semi-automatic filling lines reduce spillage and improve labeling accuracy—critical for export compliance.

Step 3: Cut Energy Costs Without Sacrificing Output

Energy can account for 30–40% of total operating costs. Here’s how to reduce it:

1. Heat Recovery System: Capture waste heat from the press and reuse it in drying—saves up to 25% electricity per batch.
2. Variable Frequency Drives (VFDs): On motors like pumps and conveyors—reduces power consumption by 15–20% during partial loads.
3. Automated Control Panel: Monitors temperature, pressure, and flow—minimizes human error and boosts uptime by 10–15%.

One Nigerian processor saw their monthly electricity bill drop from $320 to $230 after installing these systems—a return on investment in under 7 months.

Real-World Example: From Idea to Profit

A family-run business in Ghana started with 50 kg/day using basic equipment. After optimizing their line with a spiral press, heat recovery, and automated controls, they scaled to 160 kg/day within six months—with no additional labor cost. Their profit margin increased by 22%, largely due to reduced energy use and fewer rejects.

This isn’t just theory—it’s what working producers across Africa, Southeast Asia, and the Middle East have done. You don’t need a factory-sized budget to build a smart, efficient system.